Hybrid Polyurethane vs. Epoxy Floor Coatings

May 7, 2017
Epoxy Coatings
Polyurethane Coatings

When you are looking to upgrade your next commercial floor, you will need to decide what type of coating you would like to use (if you decide not to perform a mechanical polish). When it comes to industrial strength and flexibility, your best choice is:

Hybrid Polyurethane

Epoxy has it's place in certain commercial environments, but when you are needing a tough and flexible coating to protect from large abrasions and industrial wear and tear your best choice is Hybrid Polyurethane. In fact, some manufacturer’s claim that the wear resistance of polyurethane over epoxy is almost 3 to 1. The resistance to chemicals is also better than epoxy.The surface of hybrid polyurethane is not as hard as epoxy, but it is much more scratch resistant. It can also tolerate larger temperature changes and handle humidity much better. Unfortunately epoxy will typically yellow when exposed to sunlight over time.

Refacing

Hybrid polyurethane is also easier to repair than epoxy. With epoxy coatings you need to grind the entire floor up and start all over again to get the floor to be at the same level and color. With a hybrid polyurethane coating, you only need to prep the harmed area and then place another coat. Since the coating is only about 2 mm in height, it is much easier to achieve the identical look to the polyurethane around the abrasion.Each environment needs to be assessed by a professional to ensure proper product selection. Give Performance Concrete Polishing a call today with any questions about your next commercial concrete coating project!

Thanks for reading.

McKinley Schilling

President

Performance Concrete Polishing

515-202-6706

8 Ways to Upgrade Your Concrete Floor

There are so many ways to upgrade your concrete floor from polishing to coating to engraving or staining. We love helping our clients pick out the right fit for what they are looking to accomplish. Sometimes it’s a bit overwhelming to choose what to do with your concrete flooring. Here are 8 ways you can upgrade your concrete to protect and/or enhance it with a little explanation about each technique. We hope this helps when deciding what to do with your next project!

Mechanical Polishing

Mechanical polished concrete is a process that takes abrasives (diamonds) and mechanically places scratches in the concrete. This scratching process uses finer grit abrasives to remove and replace the scratches with smaller and smaller micro scratches.

The objective is to refine the floor and take away the small scratches so that you see a reflection in the floor. This process can be achieved with older concrete, new concrete and/or coated concrete.

This process is considered to be the maximum refinement method, and can be considered the best long-term solution for polished concrete.

Topical Polishing

Topical polishing is similar to the mechanically polished floor, but the course of action is shorter, and it leaves the floor at less than maximum refinement.

Most of the time the topically processed progression ends at a 200- or 400- grit step. These grits leave peaks on the top of the scratches that have zero lateral support. A topical sealer is then added and is placed into the gaps left by the scratching process. As the sealer settles and dries, it gives the appearance of being completely polished and is referred to as “polished concrete.”

This process is a much cheaper alternative to the mechanical process. The “topical polish” is exactly the same thing as putting on a coating. This method can be done with a burnisher, a floor scrubber and even a swing machine.

Decorative Epoxy Coatings

Epoxy floor coatings are hard wearing and durable solutions for both commercial and residential flooring. These floor coatings can be applied over concrete floors to provide a high performance and an attractive surface.

New technology now offers you the ability to choose almost any color. Metallic additives create a gorgeous surface and multiple colors can be randomly applied together revealing a swirling effect that is very unique and attractive.

Decorative Overlays

Overlays are a great option for concrete floors that are damaged or distressed. They are extremely durable and attractive. Overlays typically consist of a cementitious product, but some may be a combination of polyurethane and cement. They can be stained, mechanically polished, coated or stamped with any pattern you can imagine. Overlays are a great way to make an old concrete floor look brand new.

Dyes and Stains

The skies the limit when it comes to colorants. Multiple colors and patterns add to the beauty of your polished floor. There are a multitude of application techniques to add interesting effects when applying dyes and stains.

Engraving

We can incorporate engraving into your polishing process to provide borders and logos. Engraving can turn ordinary concrete surfaces into slate, tile, stone, brick and much more.

Hardeners and Sealers

Hardeners/densifiers are products that penetrate into the concrete surface and react with the Portland cement and fills the micro-pores. This reaction creates a very dense surface that helps with ease of cleaning, abrasion, dusting, staining, and overall wear of your concrete surface. These products do not change the appearance of the surface but can generate a sheen after burnishing and actually becomes harder the more you use the surface.

Sealers are an option for some floors. Depending on your needs it may provide a shiny surface that is easy to clean. All sealers will need to be reapplied at some point depending on wear and tear.

Final Notes

Performance Concrete Polishing is focused on providing services that are related to concrete surfaces. These services are appropriate for new and existing concrete. The majority of services we offer are oriented to improving the aesthetic appearance of these surfaces. Decorative concrete services are the hallmark of this company, and we’d love to help you out with your next project!